A polyurethane foam injection machine is a special equipment for polyurethane foam foaming. This equipment can produce uniform and qualified foam products. Polyurethane foam is produced by foaming polyether polyol and polyisocyanate in the presence of various chemical additives. Polyurethane foaming machines a special equipment for automobile interiors, thermal insulation wall spraying, thermal insulation pipe manufacturing, and bicycle and motorcycle seat sponge processing. Click the button below to get a free quote!
Polyurethane Foam Injection Machine Parameters
Item/Model | YG-12 | YG-28 | YG-55 | YG-107 |
Pouring flow(g/s) | 150-400 | 200-750 | 500-1500 | 1500-3200g |
Mixing head model | FLT10-14 | FLT10-14 FLT12-18 | FLT12-18 FLT16-25 | FLT16-25 |
Metering pump model(A2FK, A2VK, A7VK) | 12 | 12-28 | 28-55 | 55-107 |
Equipment power(380V, 50HZ)(KW) | 21 | 28 | 45 | 78 |
Flowmeter(optional) | VCG2FCP2 | VCG2FCP2 | VCG2FCP2 | VCG2FCP2 |
Gas source | 0.6mpa(Nitrogen best) | |||
Injection time accuracy | 0.1s-99.99s | A: B injection ratio | 1.3-3.1 | |
Raw material injection pressure | 8-15mps | Injection repeat accuracy | ≤1% | |
Temperature control accuracy | ±2° | Working pressure of hydraulic station | 12-20mpa |
PU Foam Injection Machine Application
- At present, the use of polyurethane foam injection machines is wide. We usually use it for furniture, transportation various cushioning materials, sound insulation materials, and so on.
- Various specifications of polyurethane foaming machines are mainly used for (cold curing) high resilience foam, semi-rigid foam, casting and spraying rigid foam, etc.
- It can be specifically used for the processing of automobile interiors, spraying of insulated walls, manufacturing of insulated pipes, and sponges for bicycle and motorcycle seats.
Components of High Pressure PU Foam Machine
High pressure pu foam machine mainly includes the main components such as material irrigation, thermostat machine, mixer, black and white charging pump, black and white material metering pump, filter, hydraulic station, high and low-pressure conversion valve, and high-pressure mixing head in (gun head).
Principle of Polyurethane Foaming Machine
The polyurethane foam injection machine mixes two liquid materials, isocyanate, and combined polyether, usually in a ratio of 1:1. A chemical reaction then occurs in the mixing head to form the foam. This chemical reaction is exothermic and can be utilized to increase the foaming rate and density with the heat from the reaction process. At the same time, the high-pressure gas in the mixing head can further help mix the raw materials and improve the foaming quality.
5 Features of Polyurethane Foam Machine
- Adopting a high-precision metering pump. When the material temperature, pressure, and viscosity fluctuate, the mixing ratio remains unchanged to achieve the highest authenticity rate.
- Advanced gun structure, reliable performance, easy operation, and simple maintenance. Polyurethane foam injection machines can make three-dimensional movements of forward and backward, left and right, and up and down.
- Adopting Siemens PLC control, with reliable performance to automatically control the precise amount of material. It can also automatically clean the gun head.
- It can adjust the production process according to the customer’s demand, to realize different shapes, sizes, and densities of foaming products.
- Easy to maintain: A simple maintenance process can reduce maintenance costs and improve the service life of the equipment.
Polyurethane Foaming Machine for Sale from YG
The polyurethane foam injection machine produced by YG ensures the high-quality production of polyurethane foam with its efficient and accurate metering system and advanced mixing technology. The equipment adopts an intelligent control system capable of continuously and stably producing foam products of various densities and shapes. By now our polyurethane foaming machine has been sold to Mexico, Saudi Arabia, Canada, etc. We also supply snow blowers, road sweepers, lifting platforms, articulated boom lifts, movable expandable houses, concrete pumps, concrete mixers and pumps, curb slip-formers, road shot blasting machines, polyurethane sprayers, fog cannons, dust suppression vehicles, napkin-making machines, and so on. Click contact us to get the lowest price!