The hydraulic pile crusher is hydraulically driven. Typically a pile breaker needs to connect with an excavator. Alternatively, the power of a hydraulic station is to provide pressure to multiple cylinders of the pile cutter. This equipment is a good helper for removing or breaking concrete pile foundations. Pile breakers are key when people need to remove or remodel existing piles.YG can offer you 4 types of pile breakers, round pile breakers, square pile breakers, modular pile breakers, and stationary pile breakers. Click contact us to get more info on the pile breaker!
Parameters of Pile Crusher
| Module Number | PCS | 4 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 |
| Combination of the total weight | KG | 1600 | 2640 | 2970 | 3300 | 3630 | 3960 | 4290 | 4620 | 4950 | 5280 | 5610 | 5940 |
| Pile diameter range | mm | 400-600 | 600-800 | 800-1000 | 1000-1150 | 1150-1300 | 1300-1500 | 1500-1650 | 1650-1800 | 1800-1970 | 1970-2200 | 2200-2360 | 2360-2500 |
| Hydraulic excavator | T | 20T-30T | 30T-40T | Hydraulic system/pump station | |||||||||
| Max.Thrust | 300KN | Max.Cylinder required | 20L/min | Machinery Tonnage | ≥20T | Location pinΦ35 | |||||||
| Max.Cylinder Trip | 300mm | Chisel diameter | 110mm | Single module weight | 335KG | ||||||||
| Max.Cylinder Pressure | 300MPa | Max.Hoist Capacity | ≤500mm | Singlemodulesize | 1015*865*340mm | ||||||||
Hydraulic Pile Crusher Application
Hydraulic pile crusher is widely used in various civil engineering projects, such as pile foundation works, large buildings, roads, bridge alteration and demolition works, submerged pile works, underground equipment repair, and renovation, water conservancy works, municipal works, etc. Pile breakers can process different pile foundation forms such as grouted piles, prefabricated piles, etc. It can be divided into circular pile breakers, square pile breakers, and wall breakers from the shape of pile heads. The round pile cutter is suitable for pile diameters from 250mm to 2500mm, and the square pile cutter is suitable for pile side lengths from 250-650mm, so it can meet the requirements of all kinds of large-scale foundation construction.
Concrete Pile Crusher’s Structure
The structure of hydraulic pile crushers consists of high-pressure cylinders, connectors, steel braze, high-pressure oil pipe, guide flange, and piston rod. The high-pressure oil cylinder and steel brazier form a connecting unit through the connector. These several connecting units make up the whole machine.
Hydraulic Pile Breakers Working Principle
The pile breaker provides pressure to multiple cylinders of the pile interceptor through a power source. Then the cylinders directly drive the brazing rod and squeeze the pile body at the same time to make the pile head amputated. The hydraulic pile crusher adopts a highly modularized combination of modules connected by pins. Therefore, it can be combined with a different number of modules to remove the pile head of a certain range of diameters. The pile cutter is easy to operate, has high efficiency, and has low noise during construction, which is suitable for pile group construction projects.
Pile Crusher’s Working Process
- Positioning the pile: Usually, the hydraulic control system is to fix the clamping jaws of the pile beaker on the pile.
- Applying force: The pile driver applies force to the pile via a hydraulic system. This force can be generated by the excavator and the hydraulic cylinder unit.
- Separating the pile: The force applied by the pile driver separates the pile from the ground, usually by breaking the connection between the pile and the ground or the structure of the pile itself.
- Removing the pile: After the hydraulic pile crusher separates the pile, the pile breaker typically uses a gripping jaw to grasp the pile and then removes it to the target location.
Operation Procedure of Concrete Pile Breaker
- We need the line to determine the location and number of piles and clear the surrounding obstacles.
- Then the operator will move the excavator to the location of the concrete pile.
- The operator needs to use the bucket of the excavator to remove the soil or surrounding material.
- then securely attach the pile breaker to the boom of the excavator.
- Align the breaking part of the pile driver with the pile and start operation.
- Keep operating the pile driver until the piles are broken.
- After breaking the piles, use the bucket of the excavator to remove the remaining piles and materials.
Features of the Hydraulic Pile Cutter
- Hydraulically driven pile breaker with high efficiency and low noise.
- The hydraulic pile crusher is modular and can cut off pile heads of different diameters by combining different numbers of modules.
- The pile-breaking operation is simple, no need to train workers, and the operation is quite stable and reliable.
- The pile breaker can be connected with many kinds of engineering machinery. For example, it can be hooked to excavators, cranes, telescopic booms, and other construction machinery.
- YG adopts high-quality material to manufacture the pile breaker, which has a long service life.
Pile Breaker Price from YG
YG offers you 4 different types of hydraulic pile crushers. You can use it with an excavator. After finishing the pile-breaking work, you can use the excavator to clean up the waste material around. So it is very convenient to use it with an excavator. So it is also a kind of excavator attachment. There are many other equipment that can be used with an excavator, such as a hydraulic hammer, double-cylinder hydraulic metal shear, auger, sieve, and so on. We can also provide you with concrete cutting and splitting equipment such as hydraulic wire saws and wall saws, rock drill and splitter machines, and so on.
